Useful And Essential Facts About Insulation Tester

By Barbara Morgan


Full current is expected to reach the desired destination when sent along a conductive wire under perfect conditions. However, some current is usually lost during the transmission, making this to be impossible in the real world. Several factors make some current to be lost during the transmission. However, this loss of current can be managed by insulating conductive wires using resistant sheath. This is what Insulation tester is all about.

In some cases, imperfections in cladding material allow current to leak and get lost to the surrounding. The leaking current can cause a lot of problems to the machinery and electrical circuits. That is why in order to maintain safety, the cladding needs to be tested on a regular basis. Doing this helps to identify problems before they cause equipment failure or harm people who handle the equipment through electrocution.

A cladding tester is the piece of equipment that is used to accomplish the testing. The equipment works by measuring the resistance of the cladding to flow of current. This indicates the integrity of the cladding in turn. Cladding that is of high quality allows very little current to escape through it. However, low-quality cladding allow huge amounts of current to escape through.

When measuring the quality of cladding, testers measure different types of currents. Absorption, capacitive, and leakage current are the three kinds of current that are measured. When voltage is first applied to a conductor, there is an initial burst of current that flows. This initial burst of current is referred to as capacitive current.

Capacitive current can be equated to the volume of water that comes out of a pipe immediately a tap is opened. Once the tap is opened, water usually flows out at a higher rate but as the pipe gets filled with water completely, the rate drops rapidly. For the case of a conductive material, the amount of current flow drops once the conductor becomes fully charged.

Absorption current is similar to capacitive current in that it starts out high but then drops. The only difference between these two kinds of currents is that absorption current drops at a much lower rate compared to capacitive current. The gradual drop in absorption current is due to the storage of potential energy in the cladding. Absorption current makes an important part of the time resistance method of cladding testing.

The third type of current tested is leakage current, which is also called conduction current. Unlike the other currents which drop over time, this type of current is small and steady. The current occurs both over and through the insulating sheath. Sheath that deteriorates in quality over time causes the leakage current to increase as time passes. The increase in leakage current as resistance decreases is indicated by an insulation test meter.

The market today is filled with a wide variety of cladding testers. Manufacturers are located in various countries worldwide. Different manufacturers make products that have different levels of quality. Similarly, the applications that different products are used for vary. One should be careful with their choice because there are residential, commercial, and industrial testers in existence.




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